Integrated energetic analysis of mechatronic drive systems

The topic of “Integrated energetic analysis of mechatronic drive systems ” is increasing in significance due to the problems associated with the energy transition.

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Funding provided by:European Fund for Regional Development (EFRD)
Funding period:Completed
Contact:Armin Dietz

LSM-ZellE - Load and electricity storage management in cellular energy systems

Sector coupling elements and grid serviceability are important aspects of decentralized energy systems. In this project, a simulation environment for decentralized energy systems was created, a test bench with a chiller, electricity storage system, and power grid emulation was set up, and the corresponding operating strategies were examined and optimized.

Funding provided by:This project was co-financed using funds provided by the STAEDTLER Foundation.
Funding period:Completed

NeKoEis - Grid-supporting operation and control strategies for compression refrigeration systems with ice storage for building cooling

As elements in the refrigeration supply, ice storage systems can help to reduce peak loads in the power grid. In this project, the methods of simulation and a test bench for refrigeration and storage were used to examine how the storage system must be dimensioned.

Funding provided by:This project was financed from preliminary research funds.
Funding period:Completed (2019)

KompACT - Compact electricity generation from waste heat based on the Clausius-Rankine principle with micro steam turbines

Collaborative research project on the techno-economic optimization of a micro steam turbine plant for the conversion of waste heat into electricitiy. Development of a forced-flow steam generator, an efficient micro steam turbine, and a modular and scalable system architecture.

EnergyAid

In the EnergyAid project, a method will be developed for location-specific construction of scalable, decentralized hybrid power stations in developing countries; it will be evaluated and implemented using real use cases.

Funding provided by: Klaus Tschira Stiftung gGmbH
Project partners:Ingenieure ohne Grenzen e.V.
Child Care Initiative e.V.
Autarxia Infrastruktursysteme GmbH
Funding period:1 May 2021 - 30 May 2023

Development of a Stirling engine on the basis of liquid piston compressors and pressure reducers

The Stirling cycle and its implementation in the form of thermal engines has been common knowledge since the 19th century. Due to its ability to transform thermal energy into high-quality mechanical energy while approaching Carnot efficiency, this concept is becoming increasingly significant in times of scarce energy resources.

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Funding provided by:European Fund for Regional Development (EFRD)
Funding period:Completed
Contact:Michael Deichsel

Externally excited synchronous motor with contactless transmission of the excitation power to the rotor

This subject area focuses on the development of innovative and efficient drive machines. Almost all drive concepts currently pursued in the field of electromobility use permanently excited synchronous machines (PSM) or asynchronous machines (ASM).

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Funding provided by:European Fund for Regional Development (EFRD)
Funding period:Completed
Contact:Armin Dietz

KaskaEE - The cascade motor as a generator for decentralized renewable energy production

The expansion of renewable energies over the course of the energy revolution requires novel and improved generator concepts and a high feed-in quality. The power supply network is increasingly turning away from large, centralized energy producers in favour of many small decentralized systems.

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Funding provided by:European Fund for Regional Development (EFRD)
Funding period:Completed
Contact:Armin Dietz

Iron losses in rotating electrical machines

The subject of energy efficiency has assumed a central role in the context of Germany's energy revolution. In this context, a partnership between the Nuremberg Institute of Technology and an external industrial partner was established. Within this partnership, the aim was to improve the analytical calculation of losses by asynchronous machines.

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Funding provided by:European Fund for Regional Development (EFRD)
Funding period:Completed
Contact:Andreas Kremser

IMPROVES M – Influence of manufacturing process on varying electromagnetic soft materials

A key component used in electric drives is the electric motor, which converts electrical energy into mechanical energy in both directions. The magnetic steel sheet package assembly plays an important role in this.

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Funding provided by:European Fund for Regional Development (EFRD)
Funding period:Completed
Contact:Armin Dietz

EOS - Increasing the energy and cost efficiency by optimizing structural tubes

Heat exchangers are technical components for energy processes that are used in large numbers in a wide variety of applications. So-called waste gas heat exchangers are specifically used to increase the efficiency of plants in which heat is recovered from waste gases. The EOS project involves the development of a method for optimizing the energy and cost efficiency of waste gas heat exchangers. The aim is to maximize heat transfer while reducing production costs at the same time.

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Funding provided by:European Fund for Regional Development (EFRD)
Funding period:Completed
Contact:Eberhard Franz

smartHeat - Use of excess electricity in heat storage systems

The share of renewable energies in electricity generation has risen sharply in Germany in recent years. However, the German power grid has not yet been upgraded for the changeover to a renewable energy supply. To avoid grid overload, photovoltaic and wind power plants are currently regulated incrementally using ripple control receivers, or are being disconnected from the grid altogether.

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Funding provided by:European Fund for Regional Development (EFRD)
Funding period:Completed
Contact:Klaus Hofbeck

DC-coupled storage - Coupling of generators and consumers by means of DC voltage circuits with storage

In the project, DC/DC converters with control unit were developed as a central component for decentralized DC networks. Testing was carried out in a real model network in which components used for generation (photovoltaic, wind turbine), storage system (redox flow battery), and consumers (pumps in a sewage treatment plant) were coupled using a local DC network.

Funding provided by:Initial project of the NCT
Funding period:Completed
Contact:

Armin Dietz

Sebastian Hörlin

MikroDampfturbine

This project focuses on the subject of increasing the efficiency of thermal engines, such as CHP or gas turbines for combined heat and power generation.

The initial project covered analyses of a prototype for an innovative, small-capacity constant-pressure steam turbine that was specifically developed by a cooperation partner for use in decentralized waste heat utilization plants.

The entire project planning for a test plant, which will be operated in a real environment with the waste gas heat from a CHP plant, is a significant result of this project.

Funding provided by:Initial project of the NCT
Funding period:Completed
Contact:Michael Deichsel

Q-regenerator - Energy storage systems based on a high-temperature regenerator

The project focuses on the subject of electricity storage by converting power to heat and addresses the current requirements for efficient, decentralized technology for the intermediate storage of electricity, which will be necessary in future to stabilize the grid when renewable energies are unable to cater to demand.

Simulation methods (DYMOLA, ANSYS) were used to examine the injection of heat into the storage system, the thermal losses through the insulation, and the behaviour of the carrier gas during heat extraction.

Funding provided by:Initial project of the NCT
Funding period:Completed
Contact:

Armin Dietz

Peter Weigand

MikroRankine - Integrated energetic analysis of mechatronic drive systems

The project focuses on the subject of utilization of waste heat from CHP plants and addresses the current requirements for efficient, decentralized technology for the intermediate storage of electricity, which will be necessary in future to stabilize the grid when renewable energies are unable to cater to demand. However, there is still need for development of components such as turbines, steam generators, etc.

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Funding provided by:Federal Ministry of Education and Research (BMBF), funding code: 03FH017IN6
Funding period:Completed (November 2016 - August 2018)
Contact:

Frank Opferkuch

Michael Deichsel

NDSens

The project focuses on the subject of refrigeration technology and addresses current industry developments and requirements for energy efficiency technologies and digitalization of plant technology. The overall objective is the development of technology for an electronic measurement and control system for refrigeration plants based on an innovative sensor. The concept pursued in this project aims to allow refrigeration plants to operate much more energy efficiently, and to use the sensor's electronic signal to achieve an improvement to process monitoring and a significant increase in plant availability.

Funding provided by:Central Innovation Programme for SMEs (ZIM)-BMWI
Funding period:Completed (February 2017 - January 2020)
Contact:

Frank Opferkuch

Lennart Böse

InnoProSys

The aim of the initiative is to transfer new technologies from the NCT laboratories to new, innovative products and systems at small and medium-sized enterprises from around the region. The conversion of energy technology to ensure the sustainable supply of power, heating, and cooling to buildings and processes creates market opportunities for companies wishing to address these needs with new, smart products.

Funding provided by:European Fund for Regional Development (EFRD)
Funding period:Completed (January 2017 - December 2021)
Further information:More information on InnoProSys.